{"id":3196,"date":"2026-09-01T02:06:07","date_gmt":"2026-08-31T18:06:07","guid":{"rendered":"http:\/\/www.psicologamariajosebutron.com\/blog\/?p=3196"},"modified":"2026-09-01T02:06:07","modified_gmt":"2026-08-31T18:06:07","slug":"how-to-troubleshoot-common-problems-in-a-tissue-paper-machine-4cc1-f78df3","status":"publish","type":"post","link":"http:\/\/www.psicologamariajosebutron.com\/blog\/2026\/09\/01\/how-to-troubleshoot-common-problems-in-a-tissue-paper-machine-4cc1-f78df3\/","title":{"rendered":"How to troubleshoot common problems in a tissue paper machine?"},"content":{"rendered":"<p>Hey there! I&#8217;m working for a tissue paper machine provider, and I know firsthand that tissue paper machines can be real workhorses but also throw some curveballs now and then. In this blog, I&#8217;ll share some tips on how to troubleshoot common problems you might run into with these machines. <a href=\"https:\/\/www.jialongmachinery.com\/papermaking-equipment\/tissue-paper-machine\/\">Tissue Paper Machine<\/a><\/p>\n<p><img decoding=\"async\" src=\"https:\/\/www.jialongmachinery.com\/uploads\/47962\/small\/d-type-pulper1fcc3.jpg\"><\/p>\n<h3>1. Uneven Paper Thickness<\/h3>\n<p>One of the most common issues is uneven paper thickness. You&#8217;ll notice this when the tissue paper you&#8217;re producing has areas that are thicker or thinner than others. This can be a real pain because it affects the quality of the final product.<\/p>\n<p><strong>Possible Causes:<\/strong><\/p>\n<ul>\n<li><strong>Inconsistent Pulp Flow:<\/strong> If the pulp isn&#8217;t flowing evenly onto the forming wire, it can lead to thickness variations. This could be due to a clogged pulp inlet or a problem with the pulp pump.<\/li>\n<li><strong>Worn Forming Wire:<\/strong> Over time, the forming wire can wear out, causing it to lose its ability to distribute the pulp evenly.<\/li>\n<li><strong>Improper Pressing:<\/strong> If the pressing section isn&#8217;t working correctly, it can&#8217;t squeeze out the water uniformly, leading to uneven paper thickness.<\/li>\n<\/ul>\n<p><strong>Solutions:<\/strong><\/p>\n<ul>\n<li><strong>Check the Pulp System:<\/strong> First, make sure the pulp inlet isn&#8217;t clogged. You might need to clean it out. Also, check the pulp pump to ensure it&#8217;s running smoothly and delivering an even flow of pulp.<\/li>\n<li><strong>Inspect the Forming Wire:<\/strong> Look for signs of wear, like holes or fraying. If it&#8217;s worn out, it&#8217;s time to replace it. You can also try cleaning the wire regularly to keep it in good condition.<\/li>\n<li><strong>Adjust the Pressing Section:<\/strong> Check the pressure settings and make sure the press rolls are properly aligned. Sometimes, just a small adjustment can make a big difference.<\/li>\n<\/ul>\n<h3>2. Paper Breaks<\/h3>\n<p>Paper breaks are another headache. They can interrupt production and waste a lot of time and materials.<\/p>\n<p><strong>Possible Causes:<\/strong><\/p>\n<ul>\n<li><strong>Tension Issues:<\/strong> If the tension in the paper web is too high or too low, it can cause breaks. This could be due to problems with the guide rolls or the winding section.<\/li>\n<li><strong>Poor Quality Pulp:<\/strong> If the pulp has a lot of impurities or is too weak, the paper is more likely to break.<\/li>\n<li><strong>Dirty or Worn Rolls:<\/strong> Dirt or wear on the rolls can cause the paper to stick or tear, leading to breaks.<\/li>\n<\/ul>\n<p><strong>Solutions:<\/strong><\/p>\n<ul>\n<li><strong>Check the Tension Control:<\/strong> Make sure the tension is set correctly throughout the machine. You might need to adjust the speed of the guide rolls or the winding unit.<\/li>\n<li><strong>Improve the Pulp Quality:<\/strong> If the pulp is the problem, you can try adding more strengthening agents or filtering it better to remove impurities.<\/li>\n<li><strong>Clean or Replace the Rolls:<\/strong> Regularly clean the rolls to remove dirt and debris. If they&#8217;re worn out, replace them to prevent further breaks.<\/li>\n<\/ul>\n<h3>3. Poor Paper Strength<\/h3>\n<p>You want your tissue paper to be strong enough to hold up during use, but sometimes it just doesn&#8217;t measure up.<\/p>\n<p><strong>Possible Causes:<\/strong><\/p>\n<ul>\n<li><strong>Inadequate Pulp Beating:<\/strong> If the pulp isn&#8217;t beaten enough, the fibers won&#8217;t bond well, resulting in weak paper.<\/li>\n<li><strong>Wrong Chemical Additives:<\/strong> Using the wrong type or amount of chemical additives can also affect paper strength.<\/li>\n<li><strong>Insufficient Drying:<\/strong> If the paper isn&#8217;t dried properly, it won&#8217;t have the necessary strength.<\/li>\n<\/ul>\n<p><strong>Solutions:<\/strong><\/p>\n<ul>\n<li><strong>Adjust the Beating Process:<\/strong> Increase the beating time or change the beating intensity to improve fiber bonding.<\/li>\n<li><strong>Review the Chemical Additives:<\/strong> Make sure you&#8217;re using the right additives in the correct amounts. You might need to consult with a chemical expert to optimize the formula.<\/li>\n<li><strong>Check the Drying System:<\/strong> Ensure the drying cylinders are operating at the right temperature and that the air flow is adequate. Sometimes, increasing the drying time or temperature slightly can make a big difference in paper strength.<\/li>\n<\/ul>\n<h3>4. Excessive Dust Production<\/h3>\n<p>Dust can be a real nuisance in a tissue paper production facility. It can affect the air quality, cause health problems for workers, and even damage the machinery.<\/p>\n<p><strong>Possible Causes:<\/strong><\/p>\n<ul>\n<li><strong>Dry Pulp:<\/strong> If the pulp is too dry, it can generate more dust during the production process.<\/li>\n<li><strong>Worn Equipment:<\/strong> As equipment wears out, it can produce more dust. For example, a worn forming wire or dryer fabric can shed fibers and create dust.<\/li>\n<li><strong>Poor Ventilation:<\/strong> If the ventilation system isn&#8217;t working properly, the dust can&#8217;t be removed effectively from the production area.<\/li>\n<\/ul>\n<p><strong>Solutions:<\/strong><\/p>\n<ul>\n<li><strong>Control the Pulp Moisture:<\/strong> Make sure the pulp is at the right moisture level. You can adjust the water content during the pulping process to prevent excessive dryness.<\/li>\n<li><strong>Maintain the Equipment:<\/strong> Regularly inspect and maintain the equipment to keep it in good condition. Replace worn parts as needed to reduce dust generation.<\/li>\n<li><strong>Improve the Ventilation System:<\/strong> Check the ventilation ducts for blockages and make sure the fans are working correctly. You might also consider adding more ventilation points in areas where dust is a particular problem.<\/li>\n<\/ul>\n<h3>5. Uneven Surface Finish<\/h3>\n<p>A smooth and even surface finish is important for high-quality tissue paper. If the paper has a rough or uneven surface, it can be less appealing to customers.<\/p>\n<p><strong>Possible Causes:<\/strong><\/p>\n<ul>\n<li><strong>Dirty or Worn Calendar Rolls:<\/strong> The calendar rolls are responsible for giving the paper its final surface finish. If they&#8217;re dirty or worn, they can&#8217;t do their job properly.<\/li>\n<li><strong>Incorrect Pressure Settings:<\/strong> If the pressure between the calendar rolls is too high or too low, it can affect the surface finish.<\/li>\n<li><strong>Uneven Drying:<\/strong> If the paper isn&#8217;t dried evenly, it can lead to an uneven surface.<\/li>\n<\/ul>\n<p><strong>Solutions:<\/strong><\/p>\n<ul>\n<li><strong>Clean and Maintain the Calendar Rolls:<\/strong> Regularly clean the calendar rolls to remove dirt and debris. You might also need to regrind or replace them if they&#8217;re worn out.<\/li>\n<li><strong>Adjust the Pressure Settings:<\/strong> Check the pressure between the calendar rolls and make sure it&#8217;s set correctly. You might need to make some fine adjustments to get the desired surface finish.<\/li>\n<li><strong>Improve the Drying Process:<\/strong> Ensure the paper is dried evenly by checking the temperature and air flow in the drying section. You might need to adjust the drying conditions to achieve a more uniform surface.<\/li>\n<\/ul>\n<h3>6. Noise and Vibration<\/h3>\n<p>Excessive noise and vibration can be a sign of a problem with the tissue paper machine. They can also be annoying for workers and indicate potential damage to the equipment.<\/p>\n<p><strong>Possible Causes:<\/strong><\/p>\n<ul>\n<li><strong>Loose Components:<\/strong> If there are loose parts in the machine, they can vibrate and make noise. This could be due to improper installation or normal wear and tear.<\/li>\n<li><strong>Unbalanced Rolls:<\/strong> If a roll is unbalanced, it can cause vibration as it rotates.<\/li>\n<li><strong>Worn Bearings:<\/strong> Worn bearings can also lead to noise and vibration.<\/li>\n<\/ul>\n<p><strong>Solutions:<\/strong><\/p>\n<ul>\n<li><strong>Tighten Loose Components:<\/strong> Inspect the machine for loose bolts, nuts, or other parts and tighten them as needed.<\/li>\n<li><strong>Balance the Rolls:<\/strong> If you suspect a roll is unbalanced, you can have it professionally balanced. This can significantly reduce vibration and noise.<\/li>\n<li><strong>Replace Worn Bearings:<\/strong> Regularly check the bearings for signs of wear and replace them if necessary. This can prevent further damage to the machine and reduce noise and vibration.<\/li>\n<\/ul>\n<p>In conclusion, troubleshooting common problems in a tissue paper machine requires a bit of knowledge and some hands &#8211; on work. By identifying the root causes of these issues and taking the appropriate solutions, you can keep your machine running smoothly and produce high &#8211; quality tissue paper.<\/p>\n<p><img decoding=\"async\" src=\"https:\/\/www.jialongmachinery.com\/uploads\/47962\/small\/general-office-carbonless-paperbcbe7.jpg\"><\/p>\n<p>If you&#8217;re experiencing any of these problems with your tissue paper machine or are looking to invest in a new one, don&#8217;t hesitate to reach out. We&#8217;ve got the expertise and the top &#8211; notch equipment to help you out. Whether it&#8217;s a simple adjustment or a major overhaul, we&#8217;re here to support you.<\/p>\n<p><a href=\"https:\/\/www.jialongmachinery.com\/spare-parts\/paper-machine-parts\/\">Paper Machine Parts<\/a> References:<\/p>\n<ul>\n<li>&quot;Tissue Paper Manufacturing Technology&quot; &#8211; Various industry publications<\/li>\n<li>&quot;Maintenance Guide for Paper Machinery&quot; &#8211; In &#8211; house technical documentation<\/li>\n<li>Conversations with experienced technicians in the tissue paper production field<\/li>\n<\/ul>\n<hr>\n<p><a href=\"https:\/\/www.jialongmachinery.com\/\">Shandong Jialong Electrical and Mechanical Equipment Co., Ltd.<\/a><br \/>Shandong Jialong Electrical and Mechanical Equipment Co., Ltd. is one of the most professional tissue paper machine manufacturers and suppliers in China, featured by quality products and low price. Please rest assured to buy discount tissue paper machine from our factory. Also, quotation is available.<br \/>Address: No. 100B, Xinghua Road, Wangcun Town, Zhoucun District, Zibo City, Shandong Province<br \/>E-mail: lucy891228@hotmail.com<br \/>WebSite: <a href=\"https:\/\/www.jialongmachinery.com\/\">https:\/\/www.jialongmachinery.com\/<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Hey there! I&#8217;m working for a tissue paper machine provider, and I know firsthand that tissue &hellip; <a title=\"How to troubleshoot common problems in a tissue paper machine?\" class=\"hm-read-more\" href=\"http:\/\/www.psicologamariajosebutron.com\/blog\/2026\/09\/01\/how-to-troubleshoot-common-problems-in-a-tissue-paper-machine-4cc1-f78df3\/\"><span class=\"screen-reader-text\">How to troubleshoot common problems in a tissue paper machine?<\/span>Read more<\/a><\/p>\n","protected":false},"author":45,"featured_media":3196,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[3159],"class_list":["post-3196","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-industry","tag-tissue-paper-machine-4b77-f7dc75"],"_links":{"self":[{"href":"http:\/\/www.psicologamariajosebutron.com\/blog\/wp-json\/wp\/v2\/posts\/3196","targetHints":{"allow":["GET"]}}],"collection":[{"href":"http:\/\/www.psicologamariajosebutron.com\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"http:\/\/www.psicologamariajosebutron.com\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"http:\/\/www.psicologamariajosebutron.com\/blog\/wp-json\/wp\/v2\/users\/45"}],"replies":[{"embeddable":true,"href":"http:\/\/www.psicologamariajosebutron.com\/blog\/wp-json\/wp\/v2\/comments?post=3196"}],"version-history":[{"count":0,"href":"http:\/\/www.psicologamariajosebutron.com\/blog\/wp-json\/wp\/v2\/posts\/3196\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"http:\/\/www.psicologamariajosebutron.com\/blog\/wp-json\/wp\/v2\/posts\/3196"}],"wp:attachment":[{"href":"http:\/\/www.psicologamariajosebutron.com\/blog\/wp-json\/wp\/v2\/media?parent=3196"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"http:\/\/www.psicologamariajosebutron.com\/blog\/wp-json\/wp\/v2\/categories?post=3196"},{"taxonomy":"post_tag","embeddable":true,"href":"http:\/\/www.psicologamariajosebutron.com\/blog\/wp-json\/wp\/v2\/tags?post=3196"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}